Active Harmonic Filters — from concept to series production

Power quality devices, developed entirely from a single source — from conception to on-site installation. Manufactured several thousand times, in use across industries.

Aktive Harmonische Filter – Produktdesign concept design pilz

Sector
Power Quality / Industry

Devices
Active Harmonic Filters — air- and water-cooled, multiple power classes

Our part
Conception · development · engineering · design · production equipment · on-site installation

Series & deployment
Manufactured several thousand times — ships, chip production, automotive industry

The task

Harmonics put a strain on industrial power grids — causing losses, interference and compliance problems. Active harmonic filters compensate for them in real time. What was needed was a device family that is compact and service-friendly , robust for harsh environments, scalable across many power classes, in air and water cooling — and ready for series production for high volumes.

Our contribution

We were responsible for the complete device development — everything from a single source:

Conception & industrial design

Development & engineering — enclosure, mechanics, cooling (air & water)

Consistent design across all power classes

Production equipment for series manufacturing

On-site installation, commissioning and site supervision

• Validated by thermal simulation

AHF – Konstruktion und Aufbau

The result

The Active Harmonic Filters went into real series production: manufactured several thousand times and in use across industries — from ships to chip production and into the automotive industry. A scalable product family (air- and water-cooled, multiple power classes) that has proven itself in continuous operation under harsh conditions. As reference projects, we supported the installation of the systems at a Stuttgart-based automotive manufacturer across several sites in Germany and abroad — with on-site construction and team supervision, planning and scheduling, coordination with the client and other trades, and quality control of the results.

Aktiver Harmonischer Filter 690V im realen Einsatz

Capabilities applied

Industrial design · engineering · thermal (air & water) · series development · production equipment · on-site installation

Your power quality or series project?

From concept through engineering to series production — let's talk about it.

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